In terms of processing services, we provide closed-loop remanufacturing and processing services covering the entire lifecycle of waste parts recycling, intelligent disassembly, non-destructive testing, failure analysis, additive remanufacturing, secondary testing, and performance evaluation. By relying on 3D visual scanning and digital twin technology, we can accurately identify the damage morphology of components and automatically generate adaptive repair paths, achieving micrometer level geometric restoration of difficult to repair parts such as complex surfaces and thin-walled structures. By monitoring the temperature, morphology, and stress state of the molten pool in real-time through multiple sensors, dynamically adjusting the laser power and powder feeding rate, ensuring low heat input, low dilution rate, and high bonding strength, the mechanical properties of the repair area can be restored to over 90% of the substrate, avoiding thermal damage and deformation of the substrate. The dimensional accuracy of the repaired parts has been restored to the original factory tolerance range, and the microstructure and mechanical properties are highly matched, truly achieving the goal of "repairing old as new".
We provide one-stop remanufacturing and processing services including non-destructive testing, failure analysis, process development, additive repair, precision machining, and performance verification. Customers only need to provide the parts to be repaired to obtain a complete closed-loop experience from damage diagnosis, material matching, size recovery to performance evaluation. Relying on independently developed core technologies such as intelligent composite additive manufacturing and intelligent composite welding, as well as portable laser cladding equipment, it can be flexibly applied to on-site environments such as steel mills and power plants, helping enterprises increase production efficiency by 30%. We support the remanufacturing, repair, and performance upgrade of key components in various industries such as mining machinery, petroleum drilling and extraction, metallurgical rollers, and rail transit. Taking coal mine hydraulic supports as an example, the cost of remanufacturing and repairing them is about 40% lower than newly purchased ones, but their performance far exceeds that of new products. Using 200 units per working face can save 200 million yuan. At present, we have provided batch remanufacturing and processing services for industries such as mining, petroleum, metallurgy, and rail transit, truly achieving the goal of "repairing the old wins the new", significantly extending the service life of equipment, and reducing spare parts procurement and downtime losses.
○ Intelligent Composite Additive ManufacturingIn terms of processing services, we rely on our three core capabilities of multi material composite, multi process composite, and technology composite to provide composite processing services that go beyond a single additive manufacturing method. Through the powder/wire feeding dual-mode laser additive system, functional gradient materials such as tungsten carbide reinforced nickel based composites and corrosion-resistant stainless steel transition layers can be deposited on different parts of the same component, achieving customized differentiated performance of different parts of the same component. By combining five axis linkage laser cladding and online milling processing, additive forming and precision machining can be alternately completed at the same workstation, solving the problem of difficult secondary processing after forming complex structures such as cavities and hollows in one go. This service is widely used in the manufacturing of gradient materials for complex structural components in aerospace, the strengthening of wear-resistant layers in mining machinery, and the preparation of corrosion-resistant coatings for petroleum drilling and production tools. It provides customers with customized solutions for high-performance metal parts that are "design as function, one-time molding".
We provide full process processing services covering "material formulation design process path planning composite additive forming heat treatment precision machining performance testing". Customers only need to provide part drawings or 3D models to obtain a one-stop experience from gradient material system design, composite process parameter optimization to finished product delivery. The production line can integrate core equipment such as independently developed additive and subtractive 3D printers, high-speed laser cladding equipment, etc., supporting composite deposition and precision forming of various metal materials such as titanium alloys, high-temperature alloys, stainless steel, copper alloys, etc. At present, we have provided batch composite additive processing services for lightweight structural components in aerospace, high-temperature alloy components for energy and power, and wear-resistant parts for mining machinery, significantly reducing manufacturing cycles and overall costs, and helping customers achieve agile manufacturing and rapid iteration of high-performance parts.
In terms of equipment customization, we provide an intelligent composite welding equipment system that covers laser arc composite welding, intelligent welding workstations, and portable welding equipment, focusing on the welding needs of large structural components and complex working conditions. By combining the high energy density deep melting characteristics of laser with good bridging properties of arc, a synergistic effect of "1+1>2" can be achieved, and the welding speed can reach 3-5 times that of traditional processes, reducing heat input by 40% and deformation by 50% -70%. The core products include laser arc composite welding systems (suitable for single-sided welding and double-sided forming of medium and thick plates, which can complete deep penetration welding without the need for beveling), intelligent welding workstations (integrating visual sensing and adaptive control, with a welding automation rate increased to over 85%), and portable laser welding equipment (flexibly applicable to outdoor and on-site environments, supporting welding needs from multiple angles and positions). The equipment supports various metal materials such as carbon steel, stainless steel, aluminum alloy, titanium alloy, etc., to meet the high-quality and efficient welding needs of large structural components such as engineering machinery arm frames, rail transit vehicle bodies, ship decks, and mining equipment.
We can provide customized services for the entire process from process simulation verification, equipment non-standard design to production line integration based on specific workpiece types, material systems, welding process standards, and production capacity requirements of our customers. Relying on the welding process simulation parameterization platform (based on a multi-year process database, the deformation prediction accuracy reaches over 90%, and the process debugging cycle is shortened from 3 months to 2 weeks), we quickly lock in the optimal process window for customers. The production line solution can flexibly configure high-precision gantry 3D six axis system, robot ground rail slide table, head and tail frame positioner, and online real-time tracking system, supporting automated welding of straight lines, spatial curves, and complex curved surface welds, achieving full process digital control from welding material supply, welding process to finished product inspection. At present, customized composite welding equipment and production lines have been provided for industries such as mining machinery structural components, petroleum drilling and production equipment, rail transit vehicle bodies, metallurgical equipment, etc., with a comprehensive efficiency improvement of more than 50%, helping customers build efficient, flexible, and intelligent welding manufacturing systems.
○ Intelligent material reductionIn terms of equipment customization, we provide an intelligent material reduction equipment system covering turning, milling, grinding, and five axis linkage processing, focusing on the full process of additive manufacturing and remanufacturing for material reduction processing needs. The core equipment includes a high-precision five axis machining center (suitable for precision machining and surface forming of complex irregular parts), a CNC milling and turning composite machine tool (realizing one-time clamping to complete inner and outer circle, end face, and irregular contour machining), and an online measurement and adaptive compensation system (real-time detection of machining dimensions and automatic compensation of tool paths). By deeply integrating subtractive and additive equipment, a one-stop processing mode of "printing and finishing" is achieved, ensuring that the surface roughness, dimensional tolerances, and positional tolerances of additive parts meet strict assembly requirements, and ultimately delivering high-quality products with "near net forming and one-time delivery".
We can provide customized services throughout the entire process, from process planning, processing parameter optimization, non-standard fixture design to equipment integration, based on specific part types, material systems, machining accuracy, and production capacity requirements of our customers. The processing plan covers the multi process requirements of turning, milling, drilling, grinding, etc. for additive parts such as titanium alloys, high-temperature alloys, stainless steel, copper alloys, and remanufactured repair parts. It supports single machine automated loading and unloading and multi machine collaborative production line layout, and is equipped with a dedicated information system to achieve real-time monitoring and quality traceability of processing process data. Taking the remanufacturing of roller parts as an example, efficient precision machining of roller surface after additive manufacturing is achieved through special machine customization and process optimization, with a comprehensive efficiency improvement of more than 50%, building a closed-loop manufacturing capability from additive forming to precision machining for customers.
○ Intelligent DetectionIn the dimension of equipment customization, we provide an intelligent testing equipment system covering intelligent disassembly, non-destructive testing, failure analysis, and secondary testing, focusing on the quality control requirements of the entire process of additive manufacturing and remanufacturing. The core equipment includes a 3D vision scanning system (accurate identification of component damage morphology and size deviation), nano/micron focal industrial CT (non-contact detection of internal pores, cracks, and incomplete fusion defects), ultrasonic phased array detection system (quantitative evaluation of additive layer and substrate bonding quality), and online infrared imaging monitoring system (real-time tracking of melt pool temperature field and geometric dimensions). By combining multiple detection methods, comprehensive quality monitoring is achieved from powder raw materials, printing process to finished product performance, ensuring consistency and reliability of each batch of products.
We can provide customized services for the entire process from testing scheme design, equipment selection and development to system integration based on specific part types, material systems, quality standards, and testing needs of our customers. The equipment solution can flexibly configure various detection modules such as industrial CT, 3D scanning, infrared thermal imaging, and spectral analysis, supporting internal defect detection, dimensional accuracy verification, and microstructure evaluation of various metal materials such as titanium alloys, high-temperature alloys, and stainless steel. The production line inspection data can be traced and intelligently analyzed throughout the entire process through a customized information system, providing solid data support for quality control in additive manufacturing and remanufacturing, ensuring that every delivered product has evidence to follow and controllable quality.
○ Intelligent Composite Additive ManufacturingIn the dimension of equipment customization, we provide an integrated 3D printer that combines laser additive forming and online milling processing for adding and removing materials, achieving one-stop "printing and finishing" of complex inner cavities and hollow structures, solving the problem of subsequent finishing of additive parts in one go. At the same time, we independently develop high-speed laser cladding equipment, which can achieve a cladding efficiency of more than twice that of traditional processes under specific conditions, as well as portable laser cladding equipment that can be flexibly applied to on-site environments such as power plants and mines, helping enterprises increase production efficiency by an average of 30%. The ProAM series powder fed metal 3D printer combines high cost-effectiveness, easy molding, and grafting printing to meet diverse additive manufacturing needs.
We can provide customized services for the entire process, from process validation, equipment non-standard design to delivery and operation, based on the specific part types, material systems, functional requirements, and production scenarios of our customers. Supporting composite deposition and precision forming of various metal materials such as titanium alloys, high-temperature alloys, stainless steel, copper alloys, etc., making equipment truly a customer exclusive "material process function integration" composite additive manufacturing capability carrier, helping customers achieve agile manufacturing and rapid iteration of high-performance parts.
Faced with the practical need for the coexistence of "new product printing+old part repair" in the full lifecycle management of high-end equipment, traditional single function production lines often result in idle equipment and wasted production capacity. We have innovatively launched a composite production line solution for remanufacturing and additive manufacturing, which deeply integrates the full process capabilities of intelligent disassembly, non-destructive testing, additive molding, subtractive processing, and performance testing in the same production line, achieving "dual functions of one production line" - it can undertake batch 3D printing manufacturing of metal parts, as well as additive remanufacturing repair and performance upgrading of waste core components. Through the flexible logistics scheduling system and modular layout design, the production line can quickly switch between "printing mode" and "repair mode" according to order requirements, compatible with the forming and repair needs of various metal materials such as titanium alloy, high-temperature alloy, stainless steel, etc., maximizing equipment utilization and site efficiency, and providing customers with agile manufacturing capabilities to cope with diverse orders.
We provide a full chain turnkey service of "requirement diagnosis process development production line layout equipment integration information deployment operation and maintenance training". Based on the platform advantages of Shaanxi Intelligent Remanufacturing Innovation Center, the production line solution can integrate core equipment such as independently developed ProAM series powder feeding metal 3D printers, high-speed laser cladding equipment, portable laser cladding equipment, etc., and be matched with customized exclusive information systems. Independent data traceability systems are established for the two sets of process flows of "additive manufacturing" and "remanufacturing", achieving full process digital control from powder supply, printing and forming to finished product inspection. The production line form can be flexibly configured according to the customer's business structure, focusing on batch printing of new products, repairing and strengthening old parts, and dynamically adjusting production strategies according to market changes, truly helping customers build an intelligent manufacturing circular economy system that is flexible, efficient, and green.
In terms of creating dimensions on the production line, we focus on the core pain points of mass production in metal additive manufacturing, and provide customers with intelligent production line customization services covering the entire process from powder management, printing and forming, heat treatment to precision machining and testing. Based on the deep accumulation of additive manufacturing process parameters for various metal materials (titanium alloys, high-temperature alloys, aluminum alloys, stainless steel, etc.), we can systematically plan the production line layout and process flow for different application scenarios such as aerospace structural components, medical implants, energy and power components, etc. Through the integration of automated powder circulation systems, multi machine collaborative printing control, intelligent sorting and post-processing modules, we upgrade single machine discrete operations to continuous flow, standard controlled batch intelligent manufacturing, fundamentally solving the industry problem of "good-looking printing and difficult mass production control" in additive manufacturing.
We provide a full chain turnkey service including material formulation, process development, equipment selection, production line integration, and information deployment. The production line solution integrates the independently developed ProAM series powder feeding metal 3D printer, and is matched with a customized exclusive MES system to achieve full process closed-loop management from powder composition traceability, real-time monitoring of printing process parameters to finished product quality data, ensuring consistency and traceability of each batch of products. At present, intelligent additive manufacturing production lines have been established for customers in industries such as aerospace complex structural parts mass production, personalized implant customization for medical devices, and lightweight manufacturing of automotive parts. After the production lines are put into use, the efficiency of batch printing has been improved and the yield rate has significantly increased, helping customers move from research and development trial production to a new stage of batch and stable additive manufacturing.
In terms of creating dimensions on the production line, we break through the traditional maintenance mode of "single machine equipment+manual operation", and focus on five core directions: intelligent disassembly, intelligent detection, intelligent composite additive manufacturing, intelligent composite welding, and intelligent material reduction. We tailor standardized, digital, and intelligent remanufacturing production lines for our customers. Based on years of independent development of additive remanufacturing processes, materials, and equipment, we can systematically plan production line solutions covering the entire process of "disassembly inspection additive reduction secondary inspection" according to the types of parts, production scale, and quality requirements of different industries such as mining, petroleum, metallurgy, rail transit, and wind power. Through process standardization and equipment integration, we upgrade traditional labor-intensive maintenance to technology intensive, digitally controlled mass production, achieving a triple improvement in efficiency, cost, and quality.
Full chain turnkey service: closed-loop empowerment from process research and development to smart factory implementation
We provide a full chain turnkey service of "process research and development - equipment customization - production line integration - information deployment - operation and maintenance training". Based on the platform advantages of Shaanxi Intelligent Remanufacturing Innovation Center, we will collaborate with well-known universities to continuously output key common technologies and standardized process flows. The production line solution can integrate core equipment such as self-developed high-speed laser cladding equipment, portable laser cladding equipment, ProAM series powder feeding metal 3D printers, etc., and be matched with customized exclusive information systems to achieve digital management and traceability of the entire process of waste parts from disassembly and cleaning to finished product testing. At present, intelligent remanufacturing production lines have been successfully built for core components in industries such as coal mine hydraulic supports, oil drilling and production tools, metallurgical rollers, and wind turbine spindles. After the production lines are put into use, the cost of repairing a single equipment is significantly reduced compared to newly purchased ones, truly helping customers build an efficient and green circular economy system.
