In terms of processing services, we provide closed-loop remanufacturing and processing services covering the entire lifecycle of waste parts recycling, intelligent disassembly, non-destructive testing, failure analysis, additive remanufacturing, secondary testing, and performance evaluation. By relying on 3D visual scanning and digital twin technology, we can accurately identify the damage morphology of components and automatically generate adaptive repair paths, achieving micrometer level geometric restoration of difficult to repair parts such as complex surfaces and thin-walled structures. By monitoring the temperature, morphology, and stress state of the molten pool in real-time through multiple sensors, dynamically adjusting the laser power and powder feeding rate, ensuring low heat input, low dilution rate, and high bonding strength, the mechanical properties of the repair area can be restored to over 90% of the substrate, avoiding thermal damage and deformation of the substrate. The dimensional accuracy of the repaired parts has been restored to the original factory tolerance range, and the microstructure and mechanical properties are highly matched, truly achieving the goal of "repairing old as new".
We provide one-stop remanufacturing and processing services including non-destructive testing, failure analysis, process development, additive repair, precision machining, and performance verification. Customers only need to provide the parts to be repaired to obtain a complete closed-loop experience from damage diagnosis, material matching, size recovery to performance evaluation. Relying on independently developed core technologies such as intelligent composite additive manufacturing and intelligent composite welding, as well as portable laser cladding equipment, it can be flexibly applied to on-site environments such as steel mills and power plants, helping enterprises increase production efficiency by 30%. We support the remanufacturing, repair, and performance upgrade of key components in various industries such as mining machinery, petroleum drilling and extraction, metallurgical rollers, and rail transit. Taking coal mine hydraulic supports as an example, the cost of remanufacturing and repairing them is about 40% lower than newly purchased ones, but their performance far exceeds that of new products. Using 200 units per working face can save 200 million yuan. At present, we have provided batch remanufacturing and processing services for industries such as mining, petroleum, metallurgy, and rail transit, truly achieving the goal of "repairing the old wins the new", significantly extending the service life of equipment, and reducing spare parts procurement and downtime losses.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
In the customized practice of advanced manufacturing equipment such as intelligent laser cladding and 3D printing, product service technology has been deeply integrated into the value delivery logic of "equipment as a service", becoming the core link connecting customized hardware with customers' continuous manufacturing capabilities. Relying on technologies such as the Internet of Things, digital twins, and artificial intelligence, this service system not only realizes real-time perception and closed-loop control of key process parameters such as melting temperature field and 3D printing melt pool status, but also internalizes customer specific material databases, quality standards, and production management logic into an iteratively optimized intelligent service module. Through remote operation and maintenance, process parameter recommendation, in-situ defect identification, and MES/ERP data integration, equipment is no longer just a static physical carrier, but a dynamic manufacturing unit with self-learning and continuous evolution capabilities. This technology paradigm of service driven equipment value extension effectively solves the traditional limitation of customized equipment being "delivered and solidified" in non-standard scenarios, enabling customers to continuously acquire highly adaptable remanufacturing and additive manufacturing capabilities in a subscription based or result oriented manner, truly realizing the transformation from "owning equipment" to "owning capability", and providing full lifecycle support for the large-scale application of high-end equipment in aerospace, energy and power fields.