In terms of creating dimensions on the production line, we break through the traditional maintenance mode of "single machine equipment+manual operation", and focus on five core directions: intelligent disassembly, intelligent detection, intelligent composite additive manufacturing, intelligent composite welding, and intelligent material reduction. We tailor standardized, digital, and intelligent remanufacturing production lines for our customers. Based on years of independent development of additive remanufacturing processes, materials, and equipment, we can systematically plan production line solutions covering the entire process of "disassembly inspection additive reduction secondary inspection" according to the types of parts, production scale, and quality requirements of different industries such as mining, petroleum, metallurgy, rail transit, and wind power. Through process standardization and equipment integration, we upgrade traditional labor-intensive maintenance to technology intensive, digitally controlled mass production, achieving a triple improvement in efficiency, cost, and quality.
Full chain turnkey service: closed-loop empowerment from process research and development to smart factory implementation
We provide a full chain turnkey service of "process research and development - equipment customization - production line integration - information deployment - operation and maintenance training". Based on the platform advantages of Shaanxi Intelligent Remanufacturing Innovation Center, we will collaborate with well-known universities to continuously output key common technologies and standardized process flows. The production line solution can integrate core equipment such as self-developed high-speed laser cladding equipment, portable laser cladding equipment, ProAM series powder feeding metal 3D printers, etc., and be matched with customized exclusive information systems to achieve digital management and traceability of the entire process of waste parts from disassembly and cleaning to finished product testing. At present, intelligent remanufacturing production lines have been successfully built for core components in industries such as coal mine hydraulic supports, oil drilling and production tools, metallurgical rollers, and wind turbine spindles. After the production lines are put into use, the cost of repairing a single equipment is significantly reduced compared to newly purchased ones, truly helping customers build an efficient and green circular economy system.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
With the deep evolution of additive manufacturing and remanufacturing industries towards scale, standardization, and intelligence, the traditional production mode of "single machine equipment+manual operation" is no longer able to meet the demanding manufacturing needs of multiple varieties, large quantities, and consistency. Therefore, intelligent production line customization technology has become a key path to promote the industry's transformation from labor-intensive to technology intensive. This technology is based on the theory of systems engineering and integrates core technologies such as intelligent disassembly, non-destructive testing, additive manufacturing, subtractive processing, and information management. Through systematic decoupling and reconstruction of customer product types, production capacity targets, quality standards, and process flows, it achieves precise adaptation from process design, equipment integration to production line layout. Its core lies in breaking down the information barriers between "process research and development equipment configuration production management", internalizing the customer's unique material system, part characteristics, and production pace as the native capabilities of the production line, rather than simply stacking single machine equipment.
In practical implementation, the production line can be flexibly configured into three types according to customer needs: * * additive manufacturing production line * *, targeting aerospace, medical equipment and other fields, focusing on direct forming and batch printing of metal parts; **Remanufacturing production line * *, targeting industries such as mining machinery, petroleum drilling and mining, metallurgical rolling mills, etc., focusing on the detection, repair, and performance upgrade of waste core components; **A composite production line * * deeply integrates additive manufacturing and remanufacturing capabilities, balancing the dual tasks of new product printing and old part repair within the same production line, achieving maximum equipment utilization and site efficiency. This technological paradigm not only enhances the flexible response capability and batch production efficiency of production lines to multiple types of parts, but also promotes the essential transformation of manufacturing mode from "experience driven" to "data-driven", providing systematic infrastructure support for the intelligent manufacturing and green recycling of high-value equipment.