In terms of equipment customization, we provide an intelligent composite welding equipment system that covers laser arc composite welding, intelligent welding workstations, and portable welding equipment, focusing on the welding needs of large structural components and complex working conditions. By combining the high energy density deep melting characteristics of laser with good bridging properties of arc, a synergistic effect of "1+1>2" can be achieved, and the welding speed can reach 3-5 times that of traditional processes, reducing heat input by 40% and deformation by 50% -70%. The core products include laser arc composite welding systems (suitable for single-sided welding and double-sided forming of medium and thick plates, which can complete deep penetration welding without the need for beveling), intelligent welding workstations (integrating visual sensing and adaptive control, with a welding automation rate increased to over 85%), and portable laser welding equipment (flexibly applicable to outdoor and on-site environments, supporting welding needs from multiple angles and positions). The equipment supports various metal materials such as carbon steel, stainless steel, aluminum alloy, titanium alloy, etc., to meet the high-quality and efficient welding needs of large structural components such as engineering machinery arm frames, rail transit vehicle bodies, ship decks, and mining equipment.
We can provide customized services for the entire process from process simulation verification, equipment non-standard design to production line integration based on specific workpiece types, material systems, welding process standards, and production capacity requirements of our customers. Relying on the welding process simulation parameterization platform (based on a multi-year process database, the deformation prediction accuracy reaches over 90%, and the process debugging cycle is shortened from 3 months to 2 weeks), we quickly lock in the optimal process window for customers. The production line solution can flexibly configure high-precision gantry 3D six axis system, robot ground rail slide table, head and tail frame positioner, and online real-time tracking system, supporting automated welding of straight lines, spatial curves, and complex curved surface welds, achieving full process digital control from welding material supply, welding process to finished product inspection. At present, customized composite welding equipment and production lines have been provided for industries such as mining machinery structural components, petroleum drilling and production equipment, rail transit vehicle bodies, metallurgical equipment, etc., with a comprehensive efficiency improvement of more than 50%, helping customers build efficient, flexible, and intelligent welding manufacturing systems.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
随着高端装备制造向个性化、精密化与智能化方向深度演进，传统标准化装备已难以满足复杂工况下多品种、小批量及极端性能指标的制造需求，装备定制技术由此成为连接先进工艺与产业应用的关键纽带。该技术以系统工程理论为基础，融合模块化设计、数字孪生、人工智能及柔性制造等前沿方法，通过对客户需求的多维度解耦与重构，实现从功能定义、架构设计到软硬件协同开发的全链路精准适配。其核心在于打破“设备-工艺-产线”之间的信息壁垒，将客户特有的材料体系、工件特征、质量标准和生产管理逻辑内化为装备的原生能力，而非简单叠加外部模块。这一技术范式不仅提升了装备对非标场景的响应速度与集成效率，更推动了制造装备从“通用工具”向“专用能力载体”的本质转变，为激光熔覆、3d打印等先进制造技术在航空航天、能源动力、生物医疗等高价值领域的规模化落地提供了坚实的技术支撑。