Faced with the practical need for the coexistence of "new product printing+old part repair" in the full lifecycle management of high-end equipment, traditional single function production lines often result in idle equipment and wasted production capacity. We have innovatively launched a composite production line solution for remanufacturing and additive manufacturing, which deeply integrates the full process capabilities of intelligent disassembly, non-destructive testing, additive molding, subtractive processing, and performance testing in the same production line, achieving "dual functions of one production line" - it can undertake batch 3D printing manufacturing of metal parts, as well as additive remanufacturing repair and performance upgrading of waste core components. Through the flexible logistics scheduling system and modular layout design, the production line can quickly switch between "printing mode" and "repair mode" according to order requirements, compatible with the forming and repair needs of various metal materials such as titanium alloy, high-temperature alloy, stainless steel, etc., maximizing equipment utilization and site efficiency, and providing customers with agile manufacturing capabilities to cope with diverse orders.
We provide a full chain turnkey service of "requirement diagnosis process development production line layout equipment integration information deployment operation and maintenance training". Based on the platform advantages of Shaanxi Intelligent Remanufacturing Innovation Center, the production line solution can integrate core equipment such as independently developed ProAM series powder feeding metal 3D printers, high-speed laser cladding equipment, portable laser cladding equipment, etc., and be matched with customized exclusive information systems. Independent data traceability systems are established for the two sets of process flows of "additive manufacturing" and "remanufacturing", achieving full process digital control from powder supply, printing and forming to finished product inspection. The production line form can be flexibly configured according to the customer's business structure, focusing on batch printing of new products, repairing and strengthening old parts, and dynamically adjusting production strategies according to market changes, truly helping customers build an intelligent manufacturing circular economy system that is flexible, efficient, and green.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
With the deep evolution of additive manufacturing and remanufacturing industries towards scale, standardization, and intelligence, the traditional production mode of "single machine equipment+manual operation" is no longer able to meet the demanding manufacturing needs of multiple varieties, large quantities, and consistency. Therefore, intelligent production line customization technology has become a key path to promote the industry's transformation from labor-intensive to technology intensive. This technology is based on the theory of systems engineering and integrates core technologies such as intelligent disassembly, non-destructive testing, additive manufacturing, subtractive processing, and information management. Through systematic decoupling and reconstruction of customer product types, production capacity targets, quality standards, and process flows, it achieves precise adaptation from process design, equipment integration to production line layout. Its core lies in breaking down the information barriers between "process research and development equipment configuration production management", internalizing the customer's unique material system, part characteristics, and production pace as the native capabilities of the production line, rather than simply stacking single machine equipment.
In practical implementation, the production line can be flexibly configured into three types according to customer needs: * * additive manufacturing production line * *, targeting aerospace, medical equipment and other fields, focusing on direct forming and batch printing of metal parts; **Remanufacturing production line * *, targeting industries such as mining machinery, petroleum drilling and mining, metallurgical rolling mills, etc., focusing on the detection, repair, and performance upgrade of waste core components; **A composite production line * * deeply integrates additive manufacturing and remanufacturing capabilities, balancing the dual tasks of new product printing and old part repair within the same production line, achieving maximum equipment utilization and site efficiency. This technological paradigm not only enhances the flexible response capability and batch production efficiency of production lines to multiple types of parts, but also promotes the essential transformation of manufacturing mode from "experience driven" to "data-driven", providing systematic infrastructure support for the intelligent manufacturing and green recycling of high-value equipment.