In terms of equipment customization, we provide an intelligent material reduction equipment system covering turning, milling, grinding, and five axis linkage processing, focusing on the full process of additive manufacturing and remanufacturing for material reduction processing needs. The core equipment includes a high-precision five axis machining center (suitable for precision machining and surface forming of complex irregular parts), a CNC milling and turning composite machine tool (realizing one-time clamping to complete inner and outer circle, end face, and irregular contour machining), and an online measurement and adaptive compensation system (real-time detection of machining dimensions and automatic compensation of tool paths). By deeply integrating subtractive and additive equipment, a one-stop processing mode of "printing and finishing" is achieved, ensuring that the surface roughness, dimensional tolerances, and positional tolerances of additive parts meet strict assembly requirements, and ultimately delivering high-quality products with "near net forming and one-time delivery".
We can provide customized services throughout the entire process, from process planning, processing parameter optimization, non-standard fixture design to equipment integration, based on specific part types, material systems, machining accuracy, and production capacity requirements of our customers. The processing plan covers the multi process requirements of turning, milling, drilling, grinding, etc. for additive parts such as titanium alloys, high-temperature alloys, stainless steel, copper alloys, and remanufactured repair parts. It supports single machine automated loading and unloading and multi machine collaborative production line layout, and is equipped with a dedicated information system to achieve real-time monitoring and quality traceability of processing process data. Taking the remanufacturing of roller parts as an example, efficient precision machining of roller surface after additive manufacturing is achieved through special machine customization and process optimization, with a comprehensive efficiency improvement of more than 50%, building a closed-loop manufacturing capability from additive forming to precision machining for customers.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
