In terms of creating dimensions on the production line, we focus on the core pain points of mass production in metal additive manufacturing, and provide customers with intelligent production line customization services covering the entire process from powder management, printing and forming, heat treatment to precision machining and testing. Based on the deep accumulation of additive manufacturing process parameters for various metal materials (titanium alloys, high-temperature alloys, aluminum alloys, stainless steel, etc.), we can systematically plan the production line layout and process flow for different application scenarios such as aerospace structural components, medical implants, energy and power components, etc. Through the integration of automated powder circulation systems, multi machine collaborative printing control, intelligent sorting and post-processing modules, we upgrade single machine discrete operations to continuous flow, standard controlled batch intelligent manufacturing, fundamentally solving the industry problem of "good-looking printing and difficult mass production control" in additive manufacturing.
We provide a full chain turnkey service including material formulation, process development, equipment selection, production line integration, and information deployment. The production line solution integrates the independently developed ProAM series powder feeding metal 3D printer, and is matched with a customized exclusive MES system to achieve full process closed-loop management from powder composition traceability, real-time monitoring of printing process parameters to finished product quality data, ensuring consistency and traceability of each batch of products. At present, intelligent additive manufacturing production lines have been established for customers in industries such as aerospace complex structural parts mass production, personalized implant customization for medical devices, and lightweight manufacturing of automotive parts. After the production lines are put into use, the efficiency of batch printing has been improved and the yield rate has significantly increased, helping customers move from research and development trial production to a new stage of batch and stable additive manufacturing.
○ Schematic content: The backend can be replaced.
○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline
○ Applicable minimum inner diameter of pipe fittings: Ø 33mm
○ Maximum extension length: 4.5m on one side
○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design
○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc
○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc
○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube
With the deep evolution of additive manufacturing and remanufacturing industries towards scale, standardization, and intelligence, the traditional production mode of "single machine equipment+manual operation" is no longer able to meet the demanding manufacturing needs of multiple varieties, large quantities, and consistency. Therefore, intelligent production line customization technology has become a key path to promote the industry's transformation from labor-intensive to technology intensive. This technology is based on the theory of systems engineering and integrates core technologies such as intelligent disassembly, non-destructive testing, additive manufacturing, subtractive processing, and information management. Through systematic decoupling and reconstruction of customer product types, production capacity targets, quality standards, and process flows, it achieves precise adaptation from process design, equipment integration to production line layout. Its core lies in breaking down the information barriers between "process research and development equipment configuration production management", internalizing the customer's unique material system, part characteristics, and production pace as the native capabilities of the production line, rather than simply stacking single machine equipment.
In practical implementation, the production line can be flexibly configured into three types according to customer needs: * * additive manufacturing production line * *, targeting aerospace, medical equipment and other fields, focusing on direct forming and batch printing of metal parts; **Remanufacturing production line * *, targeting industries such as mining machinery, petroleum drilling and mining, metallurgical rolling mills, etc., focusing on the detection, repair, and performance upgrade of waste core components; **A composite production line * * deeply integrates additive manufacturing and remanufacturing capabilities, balancing the dual tasks of new product printing and old part repair within the same production line, achieving maximum equipment utilization and site efficiency. This technological paradigm not only enhances the flexible response capability and batch production efficiency of production lines to multiple types of parts, but also promotes the essential transformation of manufacturing mode from "experience driven" to "data-driven", providing systematic infrastructure support for the intelligent manufacturing and green recycling of high-value equipment.