Solutions

Focusing on processing services, equipment customization, and production line construction, we provide intelligent remanufacturing and intelligent composite additive solutions, covering the full range of needs from single piece repair to large-scale produ

Processing Service

Processing Service

Intelligent Composite Additive Manufacturing

Composite additive manufacturing: innovative integrated forming solution of materials, processes, and functions

In terms of processing services, we rely on our three core capabilities of multi material composite, multi process composite, and technology composite to provide composite processing services that go beyond a single additive manufacturing method. Through the powder/wire feeding dual-mode laser additive system, functional gradient materials such as tungsten carbide reinforced nickel based composites and corrosion-resistant stainless steel transition layers can be deposited on different parts of the same component, achieving customized differentiated performance of different parts of the same component. By combining five axis linkage laser cladding and online milling processing, additive forming and precision machining can be alternately completed at the same workstation, solving the problem of difficult secondary processing after forming complex structures such as cavities and hollows in one go. This service is widely used in the manufacturing of gradient materials for complex structural components in aerospace, the strengthening of wear-resistant layers in mining machinery, and the preparation of corrosion-resistant coatings for petroleum drilling and production tools. It provides customers with customized solutions for high-performance metal parts that are "design as function, one-time molding".


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One stop composite additive processing delivery: full process service from material selection to finished product delivery

We provide full process processing services covering "material formulation design process path planning composite additive forming heat treatment precision machining performance testing". Customers only need to provide part drawings or 3D models to obtain a one-stop experience from gradient material system design, composite process parameter optimization to finished product delivery. The production line can integrate core equipment such as independently developed additive and subtractive 3D printers, high-speed laser cladding equipment, etc., supporting composite deposition and precision forming of various metal materials such as titanium alloys, high-temperature alloys, stainless steel, copper alloys, etc. At present, we have provided batch composite additive processing services for lightweight structural components in aerospace, high-temperature alloy components for energy and power, and wear-resistant parts for mining machinery, significantly reducing manufacturing cycles and overall costs, and helping customers achieve agile manufacturing and rapid iteration of high-performance parts.

Intelligent Composite Additive Manufacturing

Processing Service

Technical Advantages

Internal wall laser cladding system

○ Schematic content: The backend can be replaced.

○ High integration and stability: Powder, gas, water, and light paths are all integrated into the pipeline

○ Applicable minimum inner diameter of pipe fittings: Ø 33mm

○ Maximum extension length: 4.5m on one side

○ Suitable for blind hole processing: Powder flow, beam 45 ° oblique incidence design

○ Multi functional quick switching: replace the front nozzle to complete various processes such as melting, additive manufacturing, welding, quenching, etc

○ Suitable for multiple materials: can prepare various alloy coatings such as iron-based, nickel based, cobalt based, copper based, composite materials, etc

○ Process online monitoring: Real time monitoring of processing area images and temperature, rapid positioning and alignment of laser inside the tube


Intelligent Composite Additive Manufacturing

Processing Service

Technical Background

In the customized practice of advanced manufacturing equipment such as intelligent laser cladding and 3D printing, product service technology has been deeply integrated into the value delivery logic of "equipment as a service", becoming the core link connecting customized hardware with customers' continuous manufacturing capabilities. Relying on technologies such as the Internet of Things, digital twins, and artificial intelligence, this service system not only realizes real-time perception and closed-loop control of key process parameters such as melting temperature field and 3D printing melt pool status, but also internalizes customer specific material databases, quality standards, and production management logic into an iteratively optimized intelligent service module. Through remote operation and maintenance, process parameter recommendation, in-situ defect identification, and MES/ERP data integration, equipment is no longer just a static physical carrier, but a dynamic manufacturing unit with self-learning and continuous evolution capabilities. This technology paradigm of service driven equipment value extension effectively solves the traditional limitation of customized equipment being "delivered and solidified" in non-standard scenarios, enabling customers to continuously acquire highly adaptable remanufacturing and additive manufacturing capabilities in a subscription based or result oriented manner, truly realizing the transformation from "owning equipment" to "owning capability", and providing full lifecycle support for the large-scale application of high-end equipment in aerospace, energy and power fields.